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Engineered Ceramics

Jinghui Industry has been focusing on producing customized engineered Ceramic parts for more than 15 years, covering ceramic products of different materials, different types, different specifications, and other surface treatments.
 
Engineered Ceramics, also known as Advanced ceramics, have better electrical, mechanical, thermal, acoustic, optical, biological, and other properties, as well as the unique microstructure of engineering ceramic materials, making advanced ceramics have the following strengths compared to traditional plastics and metal materials:
 
1. Ultra-high insulation, superconductivity, high frequency, low dielectric loss
2. High strength, high hardness, high wear resistance,
3. High-temperature resistance, good thermal conductivity or isolation
4. Corrosion resistance and chemical stability in various harsh environments
5. Biocompatibility, anti-bacterial properties, and other advantages
 
These characteristics make advanced ceramics widely used in electronics, chemical industry, metallurgy, automobile and transportation, machinery, energy, food and agriculture, medical,  semiconductors, biomedicine, aviation, aerospace, and other fields.
 
Based on our comprehensive production facilities, professional knowledge, and accumulated production experience, we have been serving more than 500 companies around the world. If we can get the precious opportunity to cooperate with you for Ceramic Components, we will not let you down and go all out to enhance the competitiveness of your products and the growth of your business.
There are 60 products
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PRODUCTION PROCESS
1. Granulation
Choose high-purity industrial ceramic materials such as alumina, zirconia, silicon nitride, etc. Next we need to granulate the raw materials. Put the raw materials into a blender for mixing. The blender grinds the materials into fine particles to make them more uniform.
2. Forming
Choose the most appropriate forming method by comprehensively considering the product's performance requirements, shape, size, output and economic benefits. Common ceramic forming methods include hot pressing, dry pressing, isostatic pressing, tape casting, extrusion and injection molding.
3. Drying
The finished ceramic body needs to be dried. The high humidity ceramic body is placed in a dryer, heated and blown with dry air to gradually evaporate its moisture. Drying is essential to prevent cracks and ensure uniform shrinkage during the critical sintering stage.
4. Sintering
The dried ceramic body is placed in a sintering furnace for sintering. The sintering temperature varies depending on the raw materials, and is usually above 1500°C.
5. Finishing and Post-Processing
Finishing is a crucial step in the production process. After sintering, the ceramic can be further machined, ground or polished to obtain the desired surface finish and meet the tightest dimensional tolerances.
6. Washing
Washing is an important step to remove residues or impurities from finished ceramic products.
7. Product Inspection
Quality control is essential to ensure the quality and durability of the final product. Only qualified products that meet standards can be delivered to customers, thus ensuring that the product is suitable for the intended application.
AVAILABLE MATERIALS (1)
  • Al2O3 - Alumina Ceramic Parts
    - Alumina ceramics have excellent mechanical properties, electrical properties and chemical stability, such as high hardness, wear resistance, good high temperature resistance and corrosion resistance, and excellent insulation properties.
    - Commonly used in the manufacture of wear-resistant parts, ceramic circuit boards, mechanical seals and high-voltage insulators.
  • ZrO2 - Zirconia Ceramic Parts
    - Zirconia ceramics have the advantages of high toughness, high bending strength and high wear resistance, excellent thermal insulation performance, and a thermal expansion coefficient close to that of steel.
    - Widely used in the field of structural ceramics and are used to manufacture ceramic nozzles, valve balls and seats, ceramic blades, oxygen sensors, solid oxide fuel cells and high-temperature heating elements.
  • Si3N4 - Silicon Nitride Ceramic Parts
    - Silicon nitride ceramics have excellent electrical insulation and thermal shock resistance, low surface friction coefficient, wear resistance, corrosion resistance, and its density is also the lowest among high-temperature structural ceramics.
    - Typical applications include engine nozzles, ball bearings, metal processing and cutting tools, ceramic substrates, etc.
  • AlN - Aluminum Nitride Ceramic Parts
    - Aluminum nitride ceramics have high thermal conductivity, high strength and hardness, good chemical stability and excellent electrical insulation.
    - Commonly used in heat dissipation substrates and electronic device packaging, electrostatic chucks for wafer processing, high-frequency and high-power devices, heat exchange devices, etc.

CNC Machining 99.5% Alumina Ring

Wear-Resistant Zirconia Bearing Gear

Silicon Nitride Ceramic Dowel Pin

AlN Ceramic Wafer for Semiconductor

AVAILABLE MATERIALS (2)
  • BN - Boron Nitride Ceramic Parts
    - Boron nitride ceramics have high thermal conductivity, low thermal expansion, good thermal shock resistance and corrosion resistance.
    - Used to manufacture crucibles for melting semiconductors and high-temperature containers for metallurgy, semiconductor heat dissipation insulation parts, high-temperature bearings, thermocouple sleeves and glass forming molds, etc.
  • MACOR - Machinable Glass-Ceramic Parts
    - Machinable glass-ceramics are a class of advanced composite materials that combine the properties of ceramics and glass, blending the strength and durability of ceramics with the formability and processing capabilities of glass.
    - Typical applications include ultra-vacuum environments, aerospace industry, medical equipment, semiconductor industries such as lasers and sensors, and chemical analysis equipment such as X-ray fluorescence and mass spectrometry.
  • RBSiC / PSSiC - Silicon Carbide Ceramic Parts
    - Silicon carbide ceramics have extremely high elastic modulus, thermal conductivity and low thermal expansion coefficient, are not prone to bending stress deformation and thermal strain, and have excellent polishability and can be machined to an excellent mirror surface.
    - Commonly used in the manufacture of sealing rings, bulletproof armor, nozzles for handheld spray guns, and pump shafts, thrust plates, and bushings for magnetic pumps.
  • MgO·SiO2 - Steatite Ceramic Parts
    - Steatite ceramics have good electrical properties and high mechanical strength, as well as low dielectric loss at high frequencies.
    - Typical applications include insulating parts in high-frequency equipment.

Low CTE Boron Nitride Ceramic Crucible

High Precision Macor Machinable Glass-Ceramic

Silicon Carbide Ceramic Rod

Steatite Ceramic Housing for Thermostat

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