Textile Ceramics

Textile Ceramics refer to fine ceramics for textile machinery. They have the characteristics of high wear resistance, good chemical stability, and high content of new technologies. High-quality textile Ceramic parts are installed on critical parts of textile machinery and equipment, speeding up the manufacturing of synthetic fibers and yarns while improving their quality, winning the textile industry's favor for textile ceramics.

Ceramic materials commonly used to prepare textile parts can be divided into four major categories: alumina (Al2O3) ceramics, titanium oxide (TiO2) ceramics, zirconia (ZrO2) ceramics and zirconia toughened alumina (ZTA) ceramics.

1. Alumina Ceramic is highly hard, has good chemical stability, is resistant to high temperatures and wear, and is highly wear-resistant. It can be used in winding, drawing, spinning, texturing, weaving, and knitting.

2. Titanium oxide ceramic has good wear resistance and antistatic effect and can be used in creels, texturing machines, winding machines, and coiling processes.

3. Zirconia Ceramic has good wear resistance, good chemical stability, high-temperature resistance, and high toughness and can be used in winders, texturing machines, and thread cutters.

4. Zirconia toughened alumina ceramic has high hardness, good wear resistance, good chemical stability, and certain toughness. It can be used in tensioners, thread cutters, winders, texturing machines, etc.

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General Textile Ceramics

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Special Textile Ceramics

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TYPES OF TEXTILE CERAMIC PARTS

Textile ceramic parts are widely used in textile machinery, mainly in the production of natural fibers, synthetic fibers and glass fibers. These parts are mainly divided into 3 categories: friction discs, thread cutters and yarn guides. Let's take a look at their applications.

Friction Disc for False Twisting Machine

- The high consistency of the ceramic friction disc ensures the consistency of false twist quality.
- The overall structure ensures that the yarn will not skip even when the yarn runs at high speed.
- The superb surface treatment ensures that in the event of the false twist shaft stalling, the high-speed yarn will not cause damage to the friction disc.

Thread Cutter for Automatic Winding Machine

- The working surface of the ceramic thread cutter is as smooth as a mirror surface and the cutting edge is sharp.
- It has a service life 10 times longer than that of traditional metal thread cutters and is suitable for many applications, especially when used on water-jet looms, air-jet looms and air splicers.
- It will not curl, wear or rust.

Yarn Guide for Silk Weaving Machine

- Higher precision, higher smoothness and lower energy consumption.
- Wear-resistant, high-temperature resistant, and non-contaminating.- The most common are 95%/99% alumina ceramic yarn guides.- Titania ceramic yarn guides are used in high-speed spinning machines to prevent the accumulation of "white powder" due to frictional static electricity between the yarn and the ceramic during use, which can cause the yarn quality to deteriorate or the yarn to break.